The Epic Method · structural attachment for security window film · patent-pending
Same sealant. Two installs. Only one is a system.
Press play. Three narrated minutes in 3D show the five stages of the Epic Method next to the shortcut most of the industry calls standard — then everything below explains what you saw, with the spec sheet and the test data.
Film holds glass together. Attachment holds glass in the building.
Every forced-entry event ends at the glass-to-frame bond. Unattached film — even the best 3M film — can be pushed out of the frame as a single sheet. A structural silicone sealant attachment converts safety film, glass and frame into one unit, so an intruder has to defeat the film itself rather than pop the pane.
No step is optional.
Structural silicone sealant, installed by an Epic-Certified Installation Specialist using Epic’s patent-pending method on existing aluminum-framed glazing — for forced-entry, blast, or windstorm applications.
OEM glazing
The factory-assembled window as it exists today: aluminum frame, interior and exterior EPDM gaskets, insulated glass unit. The starting condition of every retrofit.
Remove interior gasket
The interior (room-side) gasket is removed completely — not trimmed — exposing the channel between glass edge and frame and eliminating the gasket’s oil source. Oil in EPDM rubber is the reason sealant-over-gasket bonds fail.
Cork wedges driven & cut flush
Two cork wedges per side are driven into the open channel, pulling the glass tight against the exterior gasket. Wedge tops are cut flush using the frame edge as a guide — a stable, mechanical seat for bonding.
Security film applied
The specified 3M safety & security film is applied to the room-side surface, bottom edge flush with the frame. Daylight opening fully preserved.
Structural attachment
Structural silicone sealant is tooled into the open channel — 3/8" or 1/2" exposed on both frame and glass/film, with additional sealant keyed into the glazing frame to create a deeper mechanical interlock. Film, glass and frame are now one load-bearing unit.
Minimum bead by application
3/8" satisfies forced-entry and windstorm per the sealant specification. Epic steps up to 1/2" on oversized lites — independent of threat class — for the added glass weight at the bond line.
What sets the Epic process apart
- Structural silicone sealant — the same best-in-class sealant, applied the way its data sheet actually requires.
- Gasket fully removed — deeper structural attachment, no low-surface-energy oil from EPDM.
- Cork wedge system — glass seated tight against the exterior gasket before bonding.
- Tooled fillet bond — continuous, air-gap-free bead tooled into the open channel.
- Rapid structural cure — tack-free in 60 minutes; full adhesion in 21 days.
- Certified-installer-only — every bead applied by an Epic-Certified Installation Specialist. No exceptions.
The same method, on a real window, by an Epic crew.
The 3D model shows the anatomy. This is what it looks like in a building: gasket out, glass seated, film down, bead tooled — by the Certified Installation Specialists who do it every day.
Attached film under forced entry, impact and blast.
3M S2400 demonstrated against forced entry, impact and blast — and the reason Epic will not install security film for forced entry without a structural attachment.
Want it in person? Epic runs live impact demonstrations for districts, consultants and security directors.
The standard was built for a different product than the one it’s being used to judge.
ASTM F3561 is the forced-entry test now showing up in school and government RFPs. It was written for complete OEM window and door systems — not for film applied afterward to glass and frames Epic didn’t design. We tested to it anyway, because a good objection doesn’t win a bid and a specifier deserves data, not the benefit of the doubt.
3M S2400 with the Epic Method on standard commercial aluminum storefront framing, four assemblies in two sizes, Intertek Building & Construction (York, PA; ISO/IEC 17025). Forced-Entry Rating Level 2 on all four; all four failed at Level 3; no difference between specimen sizes. That is the tested result for those assemblies — not a compliance claim, not a product rating, and not a bulletproof or forced-entry-proof claim of any kind.
“[ASTM F3561] was not designed to evaluate retrofit building window film that would be applied to a wide variety of existing door/entry and window glass systems.”
“Neither installed window film nor retrofit glazing incorporated into existing framing or doors is covered under ASTM F3561.”
We agree with 3M’s published guidance. The goal isn’t a workaround — it’s a seat at the table while these specifications are still being written, so retrofit film is evaluated on criteria suited to what it actually is.
Take the spec with you.
For architects, security consultants, facility directors and procurement. Enter your email and the PDF downloads immediately; we’ll send a copy plus a short series on what to look for in any attached-film specification.
Installed the Epic Way — spec sheet + shortcut comparison
The print-ready 5-page spec: the 5-stage method, minimum bead by application, part numbers, and the shortcut side by side.
How the shortcut is installed — failure-mode handout
One page: the common industry install step by step and where each step goes wrong. It’s not the sealant; it’s the installation.
The Retrofit Gap: ASTM F3561 and retrofit security film
Epic’s position statement with the Intertek test summary — what the standard was written for, what we tested, the Level 2 result on all four assemblies, and exactly what this is not.
Epic Method questions
Is the Epic Method a special sealant?
What is “the shortcut” and why does it fail?
Does removing the gasket damage the window?
Has the Epic Method been tested?
Does the Epic Method “meet” ASTM F3561?
Is security film bulletproof?
Talk to the people who wrote the method
Specifying attached security film? Send drawings, a glazing schedule, or just the address. Chris Eder’s team will tell you what will and won’t work on your frames.
Three ways in. Pick the one that fits today.
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